Introduction
Managing combustible, toxic and oxygen-displacing gases is a critical component of hazards and safety management in pharmaceutical operations. This quiz collection focuses on practical principles—gas properties, detection technologies, ventilation and inerting strategies, exposure limits, cylinder handling, emergency response and confined-space precautions. Questions are designed to test both conceptual understanding and applied decision-making relevant to M.Pharm professionals responsible for process safety, laboratory safety and regulatory compliance. Use these MCQs to reinforce protocols for preventing fires, explosions, asphyxiation and poisoning, and to prepare for risk assessments, monitoring program design, and emergency planning in pharmaceutical manufacturing and research settings.
Q1. Which statement correctly defines the Lower Explosive Limit (LEL) of a combustible gas?
- The maximum concentration of gas above which combustion cannot occur
- The lowest concentration of gas in air at which a propagating flame can occur
- The concentration that causes asphyxiation by oxygen displacement
- The concentration at which gas sensors stop responding
Correct Answer: The lowest concentration of gas in air at which a propagating flame can occur
Q2. What is the primary difference between flash point and autoignition temperature?
- Flash point is a property of gases; autoignition is only for solids
- Flash point is the lowest temperature at which vapour forms an ignitable mixture with air when an ignition source is present; autoignition is the temperature at which a substance ignites without an external flame or spark
- Autoignition is always lower than flash point
- Flash point measures toxicity, autoignition measures volatility
Correct Answer: Flash point is the lowest temperature at which vapour forms an ignitable mixture with air when an ignition source is present; autoignition is the temperature at which a substance ignites without an external flame or spark
Q3. Which control is most appropriate to prevent oxygen-displacement hazards in confined-space entry when inert gases are used?
- Rely on brief manual checks of oxygen using a single-entry reading
- Continuous forced ventilation combined with continuous oxygen monitoring and permit-required confined-space procedures
- Use only administrative controls and worker training without monitoring
- Seal the space completely and enter immediately to check conditions
Correct Answer: Continuous forced ventilation combined with continuous oxygen monitoring and permit-required confined-space procedures
Q4. Which exposure limit metric indicates an atmosphere immediately dangerous to life or health (IDLH)?
- Threshold Limit Value (TLV)
- Permissible Exposure Limit (PEL)
- LC50 (lethal concentration 50%)
- IDLH value defined to represent a concentration that poses an immediate threat to life or health
Correct Answer: IDLH value defined to represent a concentration that poses an immediate threat to life or health
Q5. Which sensor technology is typically used to detect combustible hydrocarbon gases in the 0–100% LEL range?
- Electrochemical sensor
- Photoionization detector (PID)
- Catalytic bead (pellistor) sensor
- Infrared CO2 sensor
Correct Answer: Catalytic bead (pellistor) sensor
Q6. For emergency entry into an area suspected of containing an unknown toxic gas, which respiratory protection is most appropriate for first responders?
- Air-purifying respirator with organic cartridges
- Powered air-purifying respirator (PAPR) without supplied air
- Self-contained breathing apparatus (SCBA) with full protective ensemble
- Disposable N95 mask
Correct Answer: Self-contained breathing apparatus (SCBA) with full protective ensemble
Q7. What is the recommended method to prevent flammable atmospheres in process vessels during maintenance?
- Introduce small amounts of combustible solvent to dilute the mixture
- Inert the vessel by blanketing with nitrogen or other inert gas until oxygen and flammable concentrations are outside flammable limits
- Rely solely on visual inspection of the atmosphere
- Vent the vessel directly into an enclosed building
Correct Answer: Inert the vessel by blanketing with nitrogen or other inert gas until oxygen and flammable concentrations are outside flammable limits
Q8. Which is the correct practice for storing compressed gas cylinders in a pharmaceutical facility?
- Store flammable and oxidizer cylinders together to save space
- Store cylinders horizontally and unsecured
- Store cylinders upright, secured (chained or strapped), with valve caps in place and segregated by gas class
- Keep regulators connected and cylinders under pressure at all times
Correct Answer: Store cylinders upright, secured (chained or strapped), with valve caps in place and segregated by gas class
Q9. At what atmospheric oxygen concentration is the environment generally considered oxygen-deficient and hazardous for unprotected workers?
- Less than 21.0% by volume
- Less than 20.9% by volume
- Less than 19.5% by volume
- Less than 17.0% by volume
Correct Answer: Less than 19.5% by volume
Q10. Which gas is odourless, non-toxic in low concentrations, and commonly causes asphyxiation by oxygen displacement in laboratories and storage areas?
- Carbon monoxide
- Nitrogen
- Chlorine
- Hydrogen sulfide
Correct Answer: Nitrogen
Q11. What is the purpose of a bump test for portable gas detectors?
- To calibrate the instrument’s sensors to a reference concentration
- To verify the detector responds to a gas source before use (functional check)
- To replace the sensor element
- To measure long-term exposure trends
Correct Answer: To verify the detector responds to a gas source before use (functional check)
Q12. Which leak-detection technique provides the highest sensitivity for detecting very small leaks in pressurized systems?
- Soap-bubble solution
- Audible listening for hissing
- Helium mass spectrometer leak detection
- Visual inspection only
Correct Answer: Helium mass spectrometer leak detection
Q13. In a manufacturing area where VOC vapours are present, which engineering control best reduces the risk of ignition?
- Use of non-sparking tools only
- Maintaining concentration below 10% of the LEL by local exhaust ventilation and dilution
- Relying on administrative rules that prohibit open flames
- Providing workers with cotton uniforms
Correct Answer: Maintaining concentration below 10% of the LEL by local exhaust ventilation and dilution
Q14. For accidental release of a dense flammable vapor cloud outdoors, which immediate physical mitigation is commonly recommended to reduce explosion risk?
- Apply foam blanket to vegetation downwind
- Ignite the cloud to cause a controlled burn
- Use high-capacity water spray to disperse the vapor cloud and reduce concentration
- Seal the area with tarpaulins
Correct Answer: Use high-capacity water spray to disperse the vapor cloud and reduce concentration
Q15. LC50 is best defined as which of the following?
- The lowest concentration that causes irritation in humans
- The concentration of a substance expected to be fatal to 50% of a test animal population over a specified exposure period
- The safe exposure limit for workers during an 8-hour shift
- The concentration triggering an immediate alarm in detectors
Correct Answer: The concentration of a substance expected to be fatal to 50% of a test animal population over a specified exposure period
Q16. Which sensor type is most commonly used for detecting toxic gases such as carbon monoxide or hydrogen sulfide in personal monitors?
- Catalytic bead sensor
- Electrochemical cell sensor
- Flame ionization detector
- Ultraviolet photometer
Correct Answer: Electrochemical cell sensor
Q17. What is the approximate Lower Explosive Limit (LEL) of methane in air by volume?
- 1.2% by volume
- 5.0% by volume
- 10.0% by volume
- 15.0% by volume
Correct Answer: 5.0% by volume
Q18. When purging a pipeline that previously contained a flammable gas, which approach is recommended to avoid creating a flammable mixture?
- Introduce air first then inert gas to dilute the flammable gas
- Purge with an inert gas (e.g., nitrogen) to displace flammable gas until measurements confirm concentrations are outside the flammable range
- Open all valves and allow the gas to vent into adjacent enclosed spaces
- Rapidly cycle between air and flammable gas to confuse ignition sources
Correct Answer: Purge with an inert gas (e.g., nitrogen) to displace flammable gas until measurements confirm concentrations are outside the flammable range
Q19. Which of the following gases is essentially non-toxic but can be lethal by displacing oxygen in an enclosed space?
- Carbon monoxide
- Hydrogen sulfide
- Argon
- Chlorine
Correct Answer: Argon
Q20. In the event of a large chlorine gas release in a pharmaceutical plant, what is the first priority for site management and emergency responders?
- Attempt to neutralize the gas with household bleach
- Ignore evacuation and focus on production continuity
- Evacuate and isolate the area, move upwind/uphill, and deploy trained HAZMAT teams in appropriate PPE (SCBA and chemical suits)
- Direct untrained staff to use oxygen cylinders for rescue without protective gear
Correct Answer: Evacuate and isolate the area, move upwind/uphill, and deploy trained HAZMAT teams in appropriate PPE (SCBA and chemical suits)

I am a Registered Pharmacist under the Pharmacy Act, 1948, and the founder of PharmacyFreak.com. I hold a Bachelor of Pharmacy degree from Rungta College of Pharmaceutical Science and Research. With a strong academic foundation and practical knowledge, I am committed to providing accurate, easy-to-understand content to support pharmacy students and professionals. My aim is to make complex pharmaceutical concepts accessible and useful for real-world application.
Mail- Sachin@pharmacyfreak.com
